UHT aseptic filling line

Important to note that this plant is still in operation, so it can be tested at any time.

Products its suitable for: vitamin drinks, filtered/low-fiber juices, tea-based drinks (brewed from real leaves), plant-based milks/drinks

Output: 2.500 bph

Bottles: 0,2L - 1,5L PET Bottle (current bottles size: 0,5L)

Closures: 28 PCO 1810 (1881 with small technical conversion)

Labels: Sleever

Packing: 3 x 4 and 3x2

TECHNICAL PARAMETERS:

• only 3 persons per shift are required to operate the whole production process

• production capacity: 900 - 1200 liters / hour

• product shelf life (without preservatives!): 24 months - thanks to UHT technology and special disinfection / rinsing system

• type of packaging: PET bottle 200 ml - 1500 ml

• possibility of sterilizing heat treatment: 60-150 °C (UHT)

• duration of heat treatment: 45 seconds

• possibility of bottling temperature: 5-40 °C

• stainless steel (316L)

• bulit-in rising CIP system

The line includes the following machines:

- Semi-automatic PET bottle blowing machine Capacity: 1000 BPH

- Water Treatment System: (Brand BWT) - stainless steel gravel - sand filter

automatic 2-column continuous ion exchanger Brand: BWT, automatic 2-column

continuous activated carbon filter

- Technological water buffer tank, 2550 liters, stainless steel: aisi

316L, with bottom pressure gauge, CIP washer head and connection

- 2 pieces of 250 liter, stainless steel, double-walled thermo,

oil-heated cooking pots

- 1 piece of 2550 liters mixing tank (Brand: Bonfiglioli), stainless steel: aisi 316L,

with bottom pressure gauge, 2 pieces CIP washer head, with

connection

- 1 x 80 liter, stainless steel, liquid filter (GAF puncture bag)

- 2550 liters, product buffer tank, stainless steel: aisi 316L, with bottom pressure gauge, CIP washer head, with connection

- Full automatic UHT plate sterilizer machine includes heating and cooling equipment: Capacity: 1250L / H, PLC controlled, sterilization (main equipments: 3 pieces AlfaLaval heat exchangers, Galletti liquid cooler, electric thermo oil boiler)

temperature: 60°C - 150°C, holding time: 45 sec, inlet temperature: 15°C, outlet temperature: 5°C - 35°C

- Full Automatic Aseptic rinsing filling capping 3 in 1 Monoblock:

Capacity: 2500 BPH, PLC touch screen controls the whole process, automatic bottle sterilizer, automatic cap sterilizer, pick and place

capping system, CIP washer head, with connection

- Capped bottle rinsing equipment with RO (reverse osmosis) water (Brand: BlueClear)

- Bottle drying system with air knives, (Brand: Tardito Machine)

- Cap control system with automatic sorter, (Brand: KEYENCE)

- Full automatic Sleeve machine (Brand Scaligera Ulisse 2000) year 2015: Capacity: 2800 BPH, with heat tunnel

- Full automatic inkjet printer (Brand: HITACHI)

- Full automatic shrink wrapping machine with heat tunnel (Brand: Mondial Pack)

- Semi-automatic PET bottle blowing machine: 2013

- Stainless steel gravel - sand filter (Brand: BWT) 2013

- Automatic 2-column ion exchanger Brand: BWT, automatic 2-column 2016

- Activated carbon filter 2015

- Technological water buffer tank, 2550 liters, stainless steel 2016

- 2 pieces of 250 liter, stainless steel, double-walled thermo, oil-heated cooking pots 2013

- 1 piece of 2550 liters mixing tank (Brand: Bonfiglioli) 2016

- 1 x 80 liter, stainless steel, liquid filter (GAF puncture bag) 2016

- 2550 liters, product buffer tank 2016

- Full automatic UHT plate sterilizer machine (main equipments: 3 pieces AlfaLaval heat exchangers, Galletti liquid cooler, electric thermo oil boiler) 2017

- Full Automatic Aseptic rinsing filling capping 3 in 1 Monoblock: 2013, then completely refurbished in 2017

- Bottle drying system with air knives, (Brand: Tardito Machine) 2014

- Cap control system with automatic sorter, (Brand: KEYENCE) 2016

- Full automatic Sleeve machine (Brand: Scaligera Ulisse 2000) 2015

- Full automatic inkjet printer (Brand: HITACHI) 2021

- Full automatic shrink wrapping machine with heat tunnel (Brand: Mondial Pack) 1999

- How many hours has it worked so far?

Worked about ~ 8000 hours.

- What is the total power requirement?

About 3 x 190A

detailed Manufacturers and Models:

1. 2013 Xinje ZKM BW (semi automatic pet bottle blowing machine)
2. 2013 BWT Water Treatment system (stainless steel gravel - sand filter)
3. 2016 BWT VAD 15 PRO S (automatic 2 column continuous ion exchanger)
4. 2015 BWT CWG AK 1665 automatic (activated carbon filter)
5. 2016 custom-made tank (water buffer tank 2550 liters)
6. 2013 custom-made cooking pots (2 pieces, 250 liters)
7. 2016 Bonfiglioli A I02 UH25 (aisi 316L, CIP washer head)
8. 2016 GAF punction bag custom-made
9. 2017 Alva Laval Galletti M3x85PI CS, Alfanova 76- 50H, M6Mx31PI (heut exchanger)
10. 2017 Alva Laval Galletti MPET61COAA (liquid cooler)
11. 2017 refurbished RCGF12-12-6 (YOM 2013 aseptic rinsing filler)
12. 2017 Prominent Ozonfilt OZVA4 (ozone generator)
13. 2013 Tardito A-20S
14. 2016 Keyence individual designed cap control system (with sorter)
15. 2015 Scaligera Ulisse 2000 (automatic sleeve machine)
16. 2020 Hitachi UX B160W (Ink jet printer)
17. 1999 Mondial Pack FKB Compact (shrink wrapping with heat tunnel)