IVA MKG 2s 70/95/110

Quenching of the Batch

The batch is quenched by immersion in a quenching medium (oil).

Dimensions and Weights

Overall Dimensions (including control system):

• Width: approx. 3400 mm
• Height: approx. 5600 mm
• of which recessed in the pit: 650 mm
• Length: approx. 5500 mm
• Minimum required hall height: 7000 mm
• Working height above floor level: 1200 mm

Base Grate Dimensions:

• Width: 705 mm
• Height: 50 mm
• Length: 1100 mm

Usable Batch Space (including base grate):

• Width: 700 mm
• Height: 950 mm
• Length: 1100 mm
• Grate loading height: 900 mm
• Gross batch weight (incl. base grate): 1000 kg

Oil Bath:

• Oil capacity: approx. 6000 liters

Weight:

• Empty furnace weight: approx. 15,000 kg
• Operating weight (incl. oil and batch): approx. 23,000 kg

Electrical and Gas Requirements:

• Voltage:
• 400 V, 50 Hz
• 230 V, 50 Hz
• 24 V DC
• Power Consumption:
• Approx. 85 kW
• Pre-pressure (Customer-supplied) for Natural Gas:
• 70-200 mbar
• Consumption per Ignition Burner (Natural Gas):
• Max. 700 l/h
• Connection Specifications for Safety Burners (Flame Curtains and Ignition Monitoring):
• Natural Gas: 8.0 Nm³/h
• Electric Heating/Cooling: 1000 °C / Heating cartridges / Inconel radiant tube 601

Burner and Gas Details:

• Manufacturer:
• [Brand Name]
• Number of Radiant Tubes: 6
• Maximum Heating Power per Tube: 30 kW
• Total Heating Power: 180 kW
• Natural Gas Consumption: Max. 18 m³/h

Protective or Reactive Gases:

• Pressure Equalization - Pre-chamber Nitrogen:
• Each cycle (4-6 bar storage, customer-supplied): Safety Gas (Purge Gas) Nitrogen (3 bar, customer-supplied)
• Carbonization Gas (Nitrogen/Methanol):
• Nitrogen (3 bar, customer-supplied): approx. 6 Nm³/h
• Methanol (1.2 bar, customer-supplied): approx. 6 NI/h
• Carbonization Gas (3 bar, customer-supplied): approx. 12 Nm³/h

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