production line for industrial pipes and rings (machinery package)

We are offering a Machinery Package composed of the following machines:

• 2 x complete production line for the production of rings
• 1 x UP system for external welding of pipes
• 1 x UP system for internal welding of pipes
• 1x vertical lathe and 1x double- head drilling machine for machining flanges and rings

Flange Production

1. Ringschmiede / ring production

Productionline I:

Capacity:

Max. Width of the bar: 440 mm

Max. Height of the bar: 350 mm

Max. Cross Section (S355 NL): 65.000 mm2

Max. Length of the flat bar: 22.000 mm

Max. Outside-ø of the ring: 7.000 mm

Min. Inside-ø of the ring: 2.320 mm

Max. Weight of the ring: 11 to.

Machines:

1 Piece Pre-Heating Furnace for heating up flat bars, Brand: Löcher W x H x L : 1.500 x 500 x 22.000 mm; CNC – controlled

1 Piece Load Conveyer with 22 m length, Brand: Faccin

1 Piece Ring Bending Machine, Brand: Faccin, Typ Giotto 3000, CNC controlled Max. outside-ø: 7000 mm, max. cross section (S355 NL): 65.000 mm

1 Piece Flash Buttwelding Machine, Brand: Asdorfer, Typ HY 1500, CNC controlled Max. cross section (S355 NL): 65.000 mm2, max. connection power 1.500 kVA

1 Piece Handling System for hot rings, Brand: Faccin Max. – ø: 6.500 mm

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Productionline II:

Capacity:

Max. Width of the bar: 310 mm

Max. Height of the bar: 250 mm

Max. Cross Section (S355 NL): 25.000 mm2

Max. Length of the flat bar: 14.000 mm

Max. Outside-ø of the ring: 4.900 mm

Min. Inside-ø of the ring: 800 mm

Max. Weight of the ring: 3,1 to.

Machines:

1 Piece Pre-Heating Furnace for heating up flat bars, Brand: Löcher W x H x L : 1.500 x 500 x 14.000 mm; CNC – controlled

1 Piece Load Conveyer with 14 m length, Brand: Löcher

1 Piece Ring Bending Machine, Brand: Irle, Typ B 200 HH Max. outside-ø: 4.900 mm, max. cross section (S355 NL): 25.000 mm

1 Piece Flash Buttwelding Machine, Brand: Siemens, Typ WS 634, CNC controlled Max. cross section (S355 NL): 25.000 mm2, max. connection power 1.150 kVA

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Productionline III:

Capacity:

Max. Width of the bar: 325 mm

Max. Height of the bar: 250 mm

Max. Cross Section (S355 NL): 12.500 mm2

Max. Length of the flat bar: 8.000 mm

Max. Outside-ø of the ring: 2.400 mm

Min. Inside-ø of the ring: 400 mm

Max. Weight of the ring: 1,5 to.

Machines:

1 Piece Pre-Heating Furnace for heating up flat bars, Brand: Löcher

W x H x L : 1.500 x 500 x 14.000 mm; CNC – controlled

 This furnace is used from both lines II + III !!

1 Piece Load Conveyer with 8 m length, Brand: Löcher

1 Piece Ring Bending Machine, Brand: Irle, Typ B 180 HH Max. outside-ø: 2.450 mm, max. cross section (S355 NL): 25.000 mm

1 Piece Flash Buttwelding Machine, Brand: OEW, Typ WS 454, CNC controlled Max. cross section (S355 NL): 25.000 mm2, max. connection power 600 kVA

Performance characteristics of Submerged Arc Welding Equipment – External Pass

Brand: Uhrhan & Schwill, Germany

Built: 2013

Quantity of heads: 3 x longitudinal seam and 3 x circumferential seam

Fixing for 4. Head already prepared

Movable Conveyer: 1x 25 to. (powered) , 1 x 25 to. (follower)

Max. wire - ø: 4 mm

Min. I - ø: 600 mm

Max. I - ø: 4.500 mm

Max. Length: depending of the possible movement of the conveyers

Max. Unit Weight: 50 to.

Current Source: 1. Head alternating current (2 x AC – 1000)

2. + 3. Head direct current (each 1 x DC – 1200)

Current source for 4. Head already available

Tracing of Welding Parameters: continuous working monitoring computer system,

data output as a data packet or as a diagramm

Ground Connection: automatic brush system

Powder Feed System: by compressed air out of heated storage tank

Working Powder Return System: by compressed air using a dust collector

Remark: supply of spare parts and maintenance service world wide will be offered bythe manufacturer of the machine

Performance characteristics of Submerged Arc Welding Equipment – Inside Pass

Brand: Uhrhan & Schwill, Germany

Built: 2013

Quantity of heads: 3 x longitudinal seam and 3 x circumferential seam

Conveyer: 1x 25 to. (powered) , 1 x 25to. (follower)

Max. wire - ø: 4 mm

Min. I - ø: 600 mm

Max. I - ø: 4 500 mm

Max. Length: 12.700 mm

Max. Unit Weight: 50 to.

Current Source: 1. Head alternating current (2 x AC – 1000)

2. + 3. Head direct current ( each 1 x DC – 1200)

Tracing of Welding Parameters: continuous working monitoring computer system,

data output as a data packet or as a diagramm

Ground Connection: automatic brush system

Powder Feed System: by compressed air out of heated storage tank

Working Powder Return System: by compressed air using a dust collector

Remark: supply of spare parts and maintenance service world wide will be offered by the manufacturer of the machine

Mechanische Bearbeitung / mechanical workshop

Vertical lathe, NC / CNC controlled

1 piece Fabr. REM, Typ SC50-70

Working space: ø 2.500 – 7.000 x 1.000 mm, CNC-controlled by Siemens 840 D, with driven tools rotary drilling machines, NC/CNC controlled

1 Stück Fabr. Rottler, Typ PBM 7000 NC ø 0 – 7.000 mm, Siemens 840 D Working space: ø 0 – 7.000 mm, CNC-controlled by Siemens 840 D

Find more here - https://www.ucymachines.com/

Contact us at - sales@ucymachines.com