Mühlbauer PI-LID

The PI-LID inspection system, including the camera used, but it doesn't contain specific pricing information. To find the price of the "Prisma CCD color line camera" or other components (like the LED lighting system or image processing computer), you would need to consult suppliers or manufacturers specializing in industrial inspection cameras.

You can search for similar CCD line cameras on websites like:

• Vision Components
• Basler
• Teledyne DALSA
• Edmund Optics

The PI-LID (Print Inspection Lid) system is a high-speed vision inspection system designed for the print quality inspection of lids, cans, cups, and tubes. It is typically integrated into printing machines and helps ensure that printed materials on these surfaces meet quality standards.

Here’s a breakdown of the key features and how it works:

1. Purpose and Usage

• Application: It inspects the print quality on lids or cylindrical objects like cans and tubes. The system checks for various printing defects, such as:
• Color deviations
• Missing print or smudges
• Misaligned text or graphic elements
• Ink defects, such as bubbles, splashes, or streaks
• Industries: It is commonly used in packaging industries that require high-quality print on their products.

2. Hardware Components

• Prisma CCD Color Line Camera: This is the primary component for capturing high-resolution images of the printed surface. It uses a CCD (Charge-Coupled Device) sensor to scan the object as it rotates in front of the camera. The system captures multiple angles for a full inspection.
• LED Lighting Unit: Provides consistent lighting to ensure accurate color and defect detection. The lighting can be customized based on the object material for better visual contrast during the inspection.
• Image Processing Computer: Handles the real-time image capture, processing, and analysis. The system compares the inspected product against a preloaded reference image to detect deviations.

3. How It Works

• The lids or cylindrical objects pass through the system after being printed.
• The camera captures the image of the entire surface as the object rotates, typically requiring about 2.5 revolutions for a full capture.
• The vision software analyzes the captured image and compares it with a reference image to identify defects.
• If a defect is detected, a signal is sent to either mark the defective item or stop the machine for further inspection.

4. Defect Handling

• The system can issue a rejection signal to discard faulty items automatically.
• It can also trigger warnings or even stop the machine if critical defects are found.

5. Software & Settings

• The system uses Windows-based software to control the camera, adjust lighting settings, and manage inspection parameters.
• Operators can define inspection zones, set tolerances for color deviations, and fine-tune detection criteria.

6. Benefits

• High-speed inspection: The system is built to keep up with fast production lines, allowing for real-time quality control.
• Accurate defect detection: With its high-resolution camera and adaptive lighting, the PI-LID system ensures that even subtle defects are captured and flagged.
• Automation: It reduces manual inspection needs, ensuring consistent quality while minimizing human error.

Overall, the PI-LID system is a crucial tool in maintaining print quality on cylindrical objects in high-speed production environments, offering precision, speed, and reliability.

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