2020 & 2021 Ersa POWERFLOW ULTRA XL

2X Ersa POWERFLOW ULTRA XL (2020 and 2021)

Wave soldering units

Basic configuration Ersa POWERFLOW ULTRA

- Consistent, complete lead-free

capability

- Resistant to VOC-free, water-based

fluxes

- Full-tunnel system with nitrogen

atmosphere

- Precise spray fluxer with motorized axis

drive and 10 l flux tank (25 l optional)

- Preheating length 1,800 mm

- Frame or finger conveyor with different

working widths

- ERSASOFT 5 operating software:

simple and intuitive operation

- Simple operation via desktop PC

or touchscreen (optional)

- Continuous monitoring of all relevant

soldering parameters

Technical data:

POWERFLOW ULTRA (basic machine,

with 3 preheating modules)

Length: 5,700 mm (6,425 mm

incl. conveyor)

Width: 1,400 mm/1,513 mm*/

1,613 mm**

Height: 1,580 mm

Weight: approx. 2,800 kg/

approx. 2,850 kg**

Conveyor system

Type: finger conveyor,

frame conveyor

Conveyor width 60 – 406 mm/

with finger conveyor: 520 mm*/610 mm**

with frame conveyor: 330/400 mm/500 mm*

PCB length: 120 – 600 mm/850 mm**

PCB top-side 80 mm

clearance: (option: up to 150 mm)

Conveyor speed: 0,5 – 2,5 m/min

Conveyor angle: 7° (fixed angle)

Max. preheat length

Standard: 1.8 m

Option: 2.4 & 3.0 m

Inert gas

Inlet pressure: min. 6 bar

Recommended

inert gas class: 99,999 %

Nitrogen consumption: 16 – 20 m³/h

Environmental specifications/noise level

Ambient temperature: 10 – 35 °C

Humidity: 20 – 95 %

(non-condensating)

Permanent noise level: < 65 dBA

Flux module

Flux storage cabinet: 10 l

Spray pressure: 0.9 – 2.5 bar

Flux system: 1-axis system

with CAN motor

Bottom-side preheat module

Type: dynamic shortwave

emitter

Capacity: max. 10.4 kW

(controlled)

Dimensions: length 600 mm/

width 720 mm

Type: medium-wave emitter

Capacity: max. 6 kW

(controlled)

Dimensions: length 600 mm/

width 720 mm

Type: convection heater

Capacity: max. 10.2 kW

(controlled)

Dimensions: length 600 mm/

width 720 mm

Top-side preheat module

Type: convection module

Capacity: max. 6 kW (controlled)

Dimensions: length 600 mm/

width 720 mm

Solder module

Capacity: approx. 9.2 kW

Solder volume: approx. 525 kg/

600 kg*/700 kg**

(when using leadfree

alloys) approx.

630 kg/725 kg*/

800 kg** (when using

SnPb37 EQ)

Warm-up time: 3.5 h – 4 h* (260 °C)

Solder temperature: max. 300 °C

Solder bar feeder: automatic

Compressed air

Compressed air supply: to be provided locally

Inlet. pressure: min 6 bar

Air consumption: aprox. 5-10 m³/h

Electrical data

Voltage: 5-wire system, 3 x

230/400 V, N, PE

Power tolerance

range:

± 10 %

Frequency: 50 / 60 Hz

Fuse rating: 3 x 125 A (slow blow)

Amperage: 114 A

Capacity: 79 kW

Extraction

Exhaust connections: 1 x 800 m³/h and 2 x

200 m³/h

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