2019 Putzmeister Sewage sludge conveying system

Putzmeister sewage sludge conveyor system with a maximum delivery rate of 6-7 t per hour and a pressure of 100bar  (including pumping)

Is no longer in the pit in the pictures, has been cleaned and stored.

Fully functional and hardly used

Design data (organic)

Medium

Conveying medium: Sewage sludge

Material definition (Fluid I / Fluid II) (*1): Fluid 2

Dry matter content: 25 to 30%

Type of dewatering: Centrifuge

Precipitant (*4): Polymer

Maximum particle size: 5 mm

Type / size of foreign bodies (*6): Wood, glass, stones / 80 x 80 x 80 mm

Flowability: Like moist soil

Temperature of the medium: +5 to +20 °C

Density of the medium: 0.9 to 1.1 t/m³

pH value: 6 to 8

Gas formation: None

Loss on ignition (*5): < 40%

Rheological behaviour: Thixotropic

Aggressive: No

Abrasive: Yes

Corrosive: No

Sticky: Yes

Further data:

Installation location: Outside

Ambient temperature: -5 to +35 °C

Installation altitude: < 1,000 m.a.s.l.

Operating time: 24 h/d

Explosion protection (*2): None

Zone classification (*3): No zones defined

Notes:

*1 Material definition according to the Pressure Equipment Directive 2014/68/EC.

*2 In accordance with Directive 2014/34/EC of the European Parliament and of the Council of 21 April 2016

on the harmonisation of the laws of the Member States relating to equipment and protective systems intended for

intended use in potentially explosive atmospheres.

*3

*4 When conditioning with FeCI3 or lime, a higher pressure loss must be expected.

*5 For sewage sludge, the organic content should be < 50%

*6 Frequency of foreign bodies: max. 1% [vol. %] of the material flow

Functional description and design features

PSP silos are complete systems for picking up, storing and discharging conveyed goods. They essentially consist of

of the silo body with supporting structure, a special silo floor with discharge system

(sliding frame and discharge and pre-pressing screw for feeding a thick matter pump). Depending on the

Depending on the customised system, assemblies such as an assembly platform, insulation/heating or instrumentation are added.

Design

- Angular design

- Capacity: 42 m³ (geometric) / Please note: The net capacity depends on the

Bulk cone / dry matter content

- Silo dimensions: 5500 mm x 3500 mm x 2200 mm (WxLxH) with upstand

- Height to silo floor: approx. 1040 mm (substructure height)

- Total silo height: approx. 3240 mm, including substructure

- Rated pressure: Unpressurised

- Material

- Floor: S355JR G3 (due to increased wear)

- Sliding frame: S355JR G3

- Other: S235JR G2

Note: An on-site ‘pit’ with a depth of X m is required for the silo, calculated from ground level lorry access.

Equipment

- Silo prefabricated for bolting / welding at the place of use.

- Silo body made of sheet steel in welded, site-fabricated or workshop-prefabricated design.

- Silo floor as flat floor in welded design, stiffened with profiles

- with additional welded-in flange for mounting the bolted discharge auger

- with hold-down brackets for mounting the Putzmeister discharge system (sliding frame)

- With eyelets for attaching mounting aids for the discharge auger

- The supporting structure of the silo is designed for good accessibility of the area under the silo.

Connections / openings

- Silo lid

- 1 nozzle for fill level measurement,

- 2 nozzles for aeration and ventilation,

- 1 nozzle for CH4 monitoring,

- Silo

- 1 nozzle DN 50 flange for waste water from pit sump.

- 1 DN 800 manhole near the flat floor, with screw cap and hinge.

The execution is carried out in accordance with an execution description drawn up by PSP, which will be confirmed by the

confirmed by the client within 10 days, without legal obligation on the part of the client.

Additional equipment:

- Splash guard

- Anchor boxes

- Maintenance platform

Sliding frame PDSL5535

1.00 Sliding frame PDS L 5535

Functional description and design features

A sliding frame made of a bevelled special profile is moved back and forth over the flat silo floor by a hydraulic cylinder.

back and forth over the flat silo floor. During the forward movement, the inclined profile edge underruns the material, which is conveyed to the discharge screw

is conveyed to the discharge auger by the driving edge. The sliding frame supports the even and complete

complete sludge discharge into the silo discharge screw and prevents bridging of the medium. Due to the

The even lowering of the silo contents ensures that the sludge is discharged as in a mass flow (first in, first out)

and segregation is prevented.

The necessary projection for the drive is approx. 2.80 metres.

The lifting speed of the discharge sliding frame can be infinitely adjusted manually to optimise the operating behaviour.

operating behaviour. A stuffing box seal and (optional) automatic centralised grease lubrication ensure that the system is sealed against the conveyed material.

of the system against the conveyed material.

The PDSL series is price-optimised.

Installation in rectangular or square steel silo with flat base

Silo dimensions (lxw): 5,500 x 3,500 mm

Cylinder stroke: 800 mm

Weight of the frame: 1.2 tonnes

The silo discharge system consists of

- Discharge sliding frame made of special profile S 355, in two or three sections depending on size for transport and easy assembly

with bolted connection.

- Double-acting hydraulic cylinder, short design, with coupling rod (multiple chrome-plated), clamping coupling,

clamping flange and driver.

- Spherical cap for aligning the hydraulic cylinder during assembly.

- Special seals and guide bands as well as contact protection for coupling rod.

- Two non-contact limit switches on the hydraulic cylinder for stroke reversal.

- Blockage monitoring.

- Automatic centralised grease lubrication via the thick matter pump lubrication system

- Electrical and hydraulic controls.

Safety devices:

- The proper functioning of the discharge sliding frame is monitored by non-contact limit switches and control of the lifting time.

and control of the lifting time. If the set lifting time is exceeded, the lift reverses automatically and a fault signal is issued

(without interrupting operation).

- The hydraulic circuit is pressure-monitored. In the event of a blockage of the discharge sliding frame, the stroke is reversed automatically.

stroke reversal takes place automatically.

When planning, please consider the space required for the hydraulic cylinder outside the silo as well as a free space for removal.

for removal.

1.00 Sales accessories PDSL Auto.grease.central.lubrication. w. stopper. Additional component

Surcharge for extending the centralised grease lubrication system of the slurry pump with lubrication circuits for

- PDSL sliding frame

Incl. proportional pipework, bulkhead strip and small parts.

Discharge screw SHS 3232 SH

1.00 SHS Series / Type SHS 3232 SH

The SHS silo discharge screw is designed to convey highly viscous materials from a silo with a positive inlet pressure into the downstream piston pump.

positive inlet pressure into the downstream piston pump. This ensures an optimum filling level of the piston pump.

is ensured.

- Drive type: hydraulic

- Max. discharge capacity: 40 m³/h

- Speed: max. 25 rpm

- Torque: max. 2 x 3,500 Nm

- Inlet flange: 3,200 x 580 mm

- Outlet flange: 720 x 720 mm

- Screw diameter: 315 mm

- Screw pitch: 250 mm

- Empty weight: approx. 3,200 kg

1.00 Sales accessories SHS pressure sensor -1- +4 bar NEX

1.00 Sales accessories SHS Auto.grease central lubrication w. stopper indicator Additional component

Surcharge for the extension of the grease central lubrication of the thick matter pump by lubrication circuits for

- Discharge system SHS

Incl. proportional pipework, bulkhead strip and small parts.

Sludge pump KOS 1040 HP

1.00 KOS 1040 HP

Putzmeister KOS high density solids pumps with S-pipe are the first choice for transporting slurries and high viscosity

high dry matter content and high viscosity.

- Machine type: KOS 1040 HP

- Max. Delivery rate: 4 m³/h (at 80 % filling level)

- Max. Max. delivery pressure: 100 bar

- Diameter of the delivery cylinder: 150 mm

- Stroke length: 1,000 mm

- Pressure connection for connecting the delivery line: ZX 125

- Wear parts: DURO 22

- Dimensions (LxWxH): 4,100 x 1,200 x 1,100 mm

- Dimensions without options

- Weight approx.: 2,500 kg

Additional information:

- Incl. electrical grease central lubrication

- Wear protection of the delivery cylinders: Hard chrome-plated; coating thickness: 250μm

1.00 Flow rate theo.max. delivery rate: 5 m³/h @ 100% filling level

1.00 Delivery pressure eff.max. delivery pressure: 100 bar (max.)

1.00 Piston seal Material of delivery piston: NBR

1.00 Centralised grease lubrication Lubrication: Electric centralised grease lubrication

1.00 Sales accessories Pumps Oil pan for 1040 pump

- Dimensions without optionsThe pump frame is equipped with a removable oil pan. This prevents any hydraulic oil

This prevents hydraulic oil from spilling onto the floor and ensures a clean and safe working environment.

- Material: galvanised steel, with handles for removing the tray

- Incl. connection for a drain ball valve for targeted draining of impurities

1.00 Sales accessories Pumps Height adjustment for pump 1040

- Weight approx.: 2,500 kg

Additional information:

- Incl. electrical grease central lubrication

- Wear protection of the delivery cylinders: Hard chrome-plated; coating thickness: 250μm

1.00 Flow rate theo.max. delivery rate: 5 m³/h @ 100% filling level

1.00 Delivery pressure eff.max. delivery pressure: 100 bar (max.)

1.00 Piston seal Material of delivery piston: NBR

1.00 Centralised grease lubrication Lubrication: Electric centralised grease lubrication

1.00 Sales accessories Pumps Oil pan for 1040 pump

Up to 8 bearing blocks are welded or bolted to the pump frame. A stainless steel

foundation, a stainless steel height adjustment is screwed in.

The advantages of this solution are

- Unevenness in the foundation can be easily levelled out.

- Simplified installation with several components on top of each other

The Putzmeister height adjustment allows height adjustment from -12 to + 11 mm.

1.00 Sales accessories Pumps Foundation anchor M20 with adhesive cartridge (HA + pump)

1.00 Sales accessories KOS pump funnel GS-LCB KOS 1040 Surcharge

1.00 Colour Colour: MB 1227 (chrome yellow)

1.00 Locking gate valve version Locking gate 720x720x120 manually operated, w. limit switch NEX PD

A gate valve can be used to shut off parts of a system for a variety of reasons. The

gate valve is installed either under a silo, bunker etc. in the inlet of the Putzmeister pump.

- This is advantageous for carrying out any maintenance work in the pump hopper when the silo is full.

- The valve blade is opened or closed manually.

- The open/closed status is monitored by proximity switches.

Technical data

- 720 x 720 120

- Incl. limit switch

1.00 KOS Pump type: KOS 1040

1.00 Delivery cylinder length: 1,000 mm

Hydraulic unit HA 75 CI

1.00 HA 75 CI

Hydraulic unit for continuous operation and the following design data:

- Engine power: 75 kW

- Oil tank volume: 600 litres

- Voltage: 400 V / 50 Hz

- Engine speed: 1,480 rpm

- Dimensions: (LxWxH): 2,700 x 1,400 x 1,700 mm

- Dimensions without options

- Weight: 2,500 kg

1.00 Cooler HA-CI Cooler version: Oil-air cooler (with electric motor)

1.00 Hydraulic unit colour Colour: MB 1227 (chrome yellow), standard

1.00 Hydraulic oil Hydraulic oil: HLP 46 (standard)

Switch cabinet SEP 75

1.00 SEP 75

The switch cabinet contains the power and control section of the PSP scope of delivery. It complies with the current

current ISO, DIN, VDE and UVV regulations.

General information

- Dimensions: 1,200 x 2,000 x 500 mm (incl. base plate)

- Voltage: 400V

- Protection class: IP 55

- Design: 2 (common mounting plate; cable entry into the switch cabinet from below)

- Material: painted steel (if stainless steel version is not ordered as a separate option)

- Colour: RAL 7035 (light grey)

Equipment (power section):

- Power supply with main switch

- Motor protection

- Motor temperature protection (PTC relay)

- Automatic circuit breakers

Equipment (control section):

- PLC: Siemens S7 (unless otherwise described)

- HMI: 15 touch operating panel (Putzmeister OP151)

- Communication to the control room via

- Potential-free contacts / Ethernet

- Key switch (local-0-remote),

- Fault light

- Emergency stop button with safety relay (PNOZ) and associated button (blue) for acknowledgement

1.00 Control cabinet version Stand-alone control cabinet version

1.00 Control cabinet design Cable entry: From below

1.00 Electrical control system PLC control system Siemens S7-300

1.00 Electrical control system Signal exchange: Pot. free contacts

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Contact us at - sales@ucymachines.com